Tuesday, July 13, 2021

Breaking Project: Fireplace Bookshelf

 I awoke one morning to find that my wife breaking the tile off the front of our fireplace.  Granted, a gray bathroom-tiled fireplace wasn't my idea of beauty, but I knew exactly what this was going to mean: about a week of my time working on a project that I wasn't expecting and didn't ask for. 

Fireplace
I did not ask for this.

My wife explained that the gray tile was ugly, and so her plan was to expose the brick beneath the tile and paint it white.  Furthermore, the fireplace didn't even work - the last two times we tried to light a fire, we ended up with a house full of smoke - so she wanted to put a bookshelf in the firebox. 

Don't need this anymore!

I suppose that I could have said "No, thank you!", but my wife's "Pinspiration" looked much better than our current fireplace, and I figured that putting in a week's work for a good-looking fireplace was probably better than declining to help and ending up with a half-brick, half-tile, permanently-unfinished fireplace as the center piece our living room.

Check out that tiny 1" molding! 

I assigned my wife the job of removing all of the tile and chiseling off all of the old grout.  I took on the task of designing and building the bookshelf.  This is about the time that I discovered that wood prices are VERY HIGH right now.  Hardwood was out of the question, so I decided to build the bookshelf out of 3/4" Birch Plywood. It's sturdy, and looks great when sanded and painted.  I needed one sheet of 4' x 8' plywood, but unfortunately, Home Depot was sold out and I had to buy four 2' x 4' sheets at double the price of a single sheet of big plywood. Boo!  

Nice scrapin'!

I also used a 2x4 stud to build a rough frame around the outside-front of the bookshelf. This was to help the bookshelf fit snugly inside the firebox, give me something to attach molding to, and to help hide the flu pull-chain. Since our firebox is narrower toward the back, this also allowed me to build a rectangular bookshelf instead of a weird trapezoidal shape, which would have been more difficult for me.

One thing that you probably noticed about our fireplace is that we have 4 strange vent holes.  Our initial idea was to basically cover up these holes with some fancy 8" x 8" tiles (one per hole), but after building the bookshelf, I realized that I had enough scrap wood to make little cubby holes in the vents.

Ready for some shelves

It's hard to tell from the pictures, but our original mantelboard was very wimpy.  It was only 3/4" thick, and just looked chintzy.  I tried a few things to make it look a little better, but in the end, I decided that I just needed to buy a new mantelboard.  Hardwood was out of the question (due to the price), so I opted for a 2x12 piece of Douglas Fir.

After that, there was a lot of sanding, molding, caulking, priming, and painting.  It did indeed take me (and my wife, the Scraping Queen!) the better part of a week to complete the project, but I have to admit that the fireplace looks MUCH better than it did before.  Plus, it is considerably more functional!  Instead of a pile of kids' books on the hearth, we can not put them neatly on the bookshelf, giving us additional floor space.  Hooray!

All done!

Total Time: ~ 1 week
Total Cost: ~$200
Total Difficulty: Med-high

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